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Flange mounted fork liquid level switch

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  • 27音叉液位开关(法兰安装).png
ZW-YCK series Flange mounted fork liquid level switch Is a new type of level switch. The instrument …

Description:

Productoverview:

ZW-YCK series Flange mounted fork liquid level switch Is a new type of level switch. The instrument consists of a transmitter amplifier and the fork body parts, in the fork root pressing two groups of piezoelectric crystal, as a group of drivers, driving fork vibration, another group as the detector, to be converted into a voltage signal chagu. When the fork stock is blocked, the amplitude of the vibrator is smaller, the vibration frequency change, relay switch signal output. In order to achieve the object position limiting measurement. The sensor material is 316 stainless steel, mild anti corrosion, used for limiting controller and high / low alarm.

Two, work principle:

ZW-YCK series of <strong> flange fork liquid level switch</strong> principle is through the installation of the fork on the base of the piezoelectric tuning fork in resonant frequency vibration. When the tuning fork and the medium contact, the frequency and amplitude of the tuning fork will change, these changes are detected by the intelligent circuit, and converts it into a signal switch.

Fork liquid level switch by the crystal vibration excitation, when it is liquid or solid immersion when the vibration frequency changes, the frequency change detected by electronic circuit and the output of a switch. Tuning fork switch is also called "float", and because the electrical switch can where the use of floating ball structure, turbulence, agitation, bubble, vibration and other reasons can not use the float switch use electric float". No moving parts, so there is no need of maintenance and adjustment, is a replacement of the float switch upgrade. On the level of the upper and lower limit alarm and control.

Three, application:

ZW-YCK series of <strong> flange fork liquid level switch</strong> can be measured in addition to covering the general situation, because of its strong corrosion resistance, but also can measure the oxalic acid, hydrochloric acid, hydrogen peroxide, nitro fluoroantimonic sulfonic acid and other corrosive chemical medium, in metallurgy, building materials, chemical industry, light industry and other industries have a broad level control the application of.

1, tap water, mineral water;

2, pulp, glue, dye;

3, waste water, mud, acid and alkali solution;

4, can produce gas liquid;

5, beer, beverage, beer fermentation agent;

6, diesel and other dangerous places;

7, good fluidity of solid powder.

Four, main features:

1, strong adaptability:

The measured liquid of different electrical parameters, density of measurement are not affected. Scaling, agitation, turbulence, bubble, vibration, medium viscosity, high temperature and high pressure conditions have no effect on detection.

2, do not need to adjust:

The tuning fork detection limit switch is not affected by the influence of electrical parameters and the measured medium density, so no matter what liquids without measuring field adjustment.

3, maintenance free:

Because of the detection process fork limit switch completed by electronic circuit, no moving parts, so the installation and operation use will not need maintenance.

Five, technical parameters:

1, the working temperature:

The sensor part: common type: from-20 DEG C, ~ 80 type: high temperature from-20 DEG C ~ 200;

Circuit: from-20 DEG C ~ 70 (industrial products), 30 DEG C 80 (industrial products);

2, relative humidity: 5~100 (%);

3, the atmospheric pressure: 86~108 (Kpa);

4, the environmental vibration level: V - L - 4 acceleration is less than or equal to 1g;

5, the power supply voltage: 220V AC + 10%50Hz ~ 60Hz ~ 264V AC 85V: intrinsically safe;

6, power consumption: less than 3VA;

7, working pressure: 1MPa;

8, material: 20 degrees, medium angle of repose;

9, the material density of the medium: liquid and solid 0.7g/cm3 > > 0.1g/cm3;

10, particle size: more than 15mm;

11, material: medium viscosity (liquid) is less than 1000mm2/s.

Six, technical characteristics:

1, switch signal delay time: 1~3 (s);

2, output form

Normally open and normally closed contacts

The relay output: 220V 5A, AC 10A 30V DC 5A, 10A;

The constant current output: 0/10 mA DC (except for intrinsically safe type abroad have this output);

The output voltage: 1/5 V DC (safe the output);

3, high temperature sensor and circuit part Zui: the separation distance is less than or equal to 50m;

4, this type of tuning fork level switch remote distance: 5Km;

5, a light signal display: green light that is not in contact with a tuning fork level sensor in the work, the red light indicates that the fork has been exposed material, the sender sends a signal;

6, the tuning fork level switch shell protection grade: IP65;

7, explosion-proof explosion-proof switch tuning fork level level: Exib (IB) BT5 ii.

Seven, product debugging:

1, check the power connection:

Terminal board all the power wiring is connected to the top of the electronic unit.

2, the high and low alarm selection:

The high and low alarm can be installed in the field by the high and low in the electronic unit alarm block set tripping.The alarm for high on the right side, the alarm is low on the left side (the factory is set to high level alarm, also can change the output terminal).

High alarm: when the material end submerged sensor Center (or instrument failure), a high level alarm signal (jump block position).

Low alarm: when the material is lower than the center sensor end (or instrument failure), a low alarm signal (jump block position).

The relay wiring 3.

Each instrument with a set of relay contact (SPDT) SPDT relay, only as a switch, can directly drive the alarm or other large power devices. All control signals are at the top of the output terminal of electronic unit. When the green light indicates that the relay (not normal alarm, as shown in Figure 3), when the relay is in the state of alarm lamp (or when fault occurs in the power meter, the relay in the alarm state).

4, open the upper cover of the shell, a connecting terminal, a toggle switch and a light emitting diode LED sensitivity adjusting button. The sensitivity adjustment knob clockwise, counterclockwise rotation, reduced sensitivity; sensitivity.Usually, the factory has been marked without adjustment for high viscosity liquid medium, generally lower sensitivity.

Eight, installation instructions:

The tuning fork switch usually adopts side mounted (mounted on the side wall) installation and silo wall of material level detection on the lower limit position of the silo body; when the inconvenience of side hole can be used when the top loading (installed in the warehouse at the top) installed position should be selected to avoid feeding material impact position; installation and operation without material can prevent the pipeline pump.

Nine, test:

Tuning fork switch factory general to the high level alarm, the tuning fork switch is connected to the power supply, the light will be brought into the water after the vertical, the insertion depth should be greater than 25mm, then the output light is off; the fork lift out of the water, the output light is on, that the instrument is working properly.

Ten, use and maintenance:

1, the feeding hole can not be directly at the fork, if cannot avoid, in order to prevent bulk material compaction to fork, fork must be greater than 20cm above provided protection board, or with protective cover, so as not to damage the fork. If the air material can fortify the wind plate.

2, strong vibration occasions, available rope hoisting fork (have special orders).

3, may not be the instrument settings in direct sunlight, such as sunlight can be provided with a heat insulating plate.

4, shell installation to make cable outlet holes down, and the rubber sealing ring to prevent the infiltration of water droplets in the shell.

5, before use to check instrument work and delay, can be run correctly.

6, the instrument should be inspected regularly, remove sediment on fork.

7, grounding wire to the vessel wall or the earth with good contact, the grounding resistance is less than 2.

8, fork limit switch usually uses side mounted installation and silo wall material on the height of the upper and lower position detection, when the inconvenience of silo of side hole can be used when the top loading, location selection can avoid material impact position.

Eleven, matters needing attention:

When installing the sensor, inserted into the tank, with a wrench at the upper part of the hexagonal sensor screw can be tightened, not moving case wring their hands, because in the process of tightening will cause the shell and the probe rod rotates between. The connecting cable electronic unit and sensor in the factory inside the casing is connected, screwing the shell will connect the internal tensile cable.

A. installation when the fork body do not have a strong impact, so as to avoid damage to the piezoelectric crystal.

B. meter sensor should try to avoid the impact of the material, the level of installation, the fork body of a parallel plate fork should be perpendicular to the ground (the way fork onto or down direction markers), to ensure that the material can easily flow out from between the forks.

Twelve, the selection of encoding:


Code

name call

ZW-YCK-

A tuning fork type liquid level switch (Zhongwei control)

Code

DesIgn Serial Number

A

Ordinary type

B

High temperature type

C

Health type

D

Anti-corrosion type


Code

Insertion depth


01

100mm (standard)


02

Bar type extension 100mm-3000mm Optional


03

Cable type lengthened body 1m-100m Optional


Code

Texture of material


One

220V AC +-10%


Two

24V DC +-10%


Code

Texture of material


One

Three hundred and four (standard)


Two

Three hundred and sixteen


Three

Stainless steel +PTFE


Four

Other materials shall be marked


Code

Process connection


G

G1 Thread (standard)


T

One inch NPT Thread


F

(the need for flange flange installation specifications and standards specify)


C

The user shall indicate the optional


Code

Other parameters


A

Normal atmospheric temperature C DEG


B

Atmospheric pressureKpa


C

Protection grade IP66


D

Explosion isolationEXdIICT6


E

high temperature C DEG


F

high pressure Kpa , Mpa


()

Other user requirements


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